Maintenance & Reliability eLearning Curriculum

Published on Jul 8, 2021

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Basic Skills

Workplace Mathematics

  • Whole Numbers
  • Fractions
  • Decimals
  • Algebra

Mechanical Print Reading

  • Orthographic Projection
  • Format and Dimension
  • Types and Symbols
  • Thread Specifications

Workplace Reading

  • Basic Skills
  • Literal Comprehension - Main Idea
  • Literal Comprehension - Relationships
  • Inference
  • Study Skills

Process Operations Training

  • Applied Chemistry: General Chemistry

Electrical Maintenance

AC/DC Electronics

  • Current
  • Voltage
  • Resistance
  • Ohm’s Law
  • Magnetism
  • Electrical Measurements
  • DC Circuits
  • Inductance & Capacitance
  • Alternating Current
  • AC Measurements
  • Capacitive Circuits
  • Inductive Circuits
  • Transformers
  • Tuned Circuits

Applied DC Fundamentals

  • Voltage, Resistance, and Current
  • Electronic Components and Magnetism
  • Electronic Schematics and Circuit Analysis
  • Ohm’s Law and DC Circuits

Basic Electronic Components

  • Types and Diagrams
  • Controls and Application
  • Operation and Troubleshooting

DC Motor Controllers

  • Controller Function and Operation
  • Maintenance and Troubleshooting

DC Motors

  • Basics and Internal Parts of DC Motors
  • Wiring Diagrams and Troubleshooting

Electronic Circuits

  • Basic Principles
  • Characteristics and Operations
  • Logic Fundamentals, Types & Application

Industrial Electricity

  • Basic Principles
  • Alternating Current
  • Conductors
  • Wiring
  • Installation, Distribution and Lighting
  • Generators and Motors
  • AC Motor Control and Current Measurement

Mechanical Electrical Control Systems

  • Introduction to Control Schematics
  • Electrical Lockout
  • Design And Troubleshooting
  • Energy Management
  • Electronic Controls
  • Responsive Systems
  • Creating Schematics

Programmable Logic Controllers

  • Fundamentals
  • Programming
  • Inputs and Outputs
  • Troubleshooting
  • Communications and Advanced Programming

Motor Controls

  • Basic Motor Controls & Relays
  • Overload Protection Devices
  • Time Delay Relays
  • Schematic Symbols
  • Schematics and Wiring Diagrams
  • Starting Methods for Squirrel Cage Motors
  • Wye-Delta, Synchronous & Wound Rotor Controls
  • Installing & Troubleshooting Control Systems

Motor Drives

  • Motor Drive Identification
  • Open and Closed Loop Systems
  • Variable Speed AC Drives
  • Servo and Stepper Motors
  • AC Motor Operation
  • AC Drive Selection and Setup

ControlLogix

  • Introduction To The ControlLogix PLC Family
  • Introduction to RSLogix 5000 Software
  • Creating & Using Tags & the Program Editor
  • Basic Instructions
  • Advanced Programming & Analog Devices
  • PLC Troubleshooting

Mechanical Maintenance

Industrial Bearings

  • Application and Technology
  • Maintenance and Installation
  • Troubleshooting

Industrial Drives

  • Belt Drives
  • Chain Drives
  • Complete Drive Packages
  • Enclosed Drive Systems
  • Gears & Gear Systems
  • Shaft Joining and Coupling Devices

Industrial Seals

  • Gaskets & Packings - Inspection & Installation
  • Mechanical Face Seals - Troubleshooting & Installation
  • Types, Materials & Properties

Pipefitting

  • Introduction to Pipefitting
  • Piping Systems and Standards
  • Pipe Fittings & Joints
  • Measuring Pipe and Drawings
  • Offsets
  • Manual and Electric Threaded Pipe
  • Flanged Pipe
  • Plastic Pipe
  • Accessories and Specialty Equipment
  • Tubing
  • Hoses

Boilers

  • to Boilers - An Overview
  • Introduction to Boilers: Design and Construction
  • Boilers: Feedwater and Steam
  • Boilers: Boiler Fuel and Air – Controlling for Safety and Efficiency
  • Boiler Operations

Industrial Hydraulics

  • Basic Principles and Application
  • Function and Operating Principles
  • Maintenance & Troubleshooting
  • Types & Concepts

Hydraulics

  • Harnessing Hydraulic Power
  • The Hydraulic Circuit
  • Pumps and Actuators
  • Control Valves
  • Hydraulic Fluid
  • System Safety and Maintenance
  • Hydraulic System Troubleshooting

Hydraulic Power Systems & Troubleshooting

  • Identification and Operation
  • Troubleshooting Techniques
  • Maintenance Troubleshooting Skills: Hydraulic Circuits and HVAC

Machinery Lubrication

  • Lubricating Oil - Types, Properties & Handling
  • Lubricating Oil - Equipment & Procedures
  • Lubricating Greases - Types, Application & Equipment

Steam Traps

  • Types, Principles, and Functions
  • Sizing, Installation and Monitoring
  • Diagnostics & Troubleshooting

Centrifugal Pumps

  • Design and Function
  • System Characteristics and Selection
  • Operation and Maintenance
  • Troubleshooting & Disassembly
  • Reassembling and Installation

HVAC&R

  • Condensers - Maintenance & Troubleshooting
  • Cooling Towers - Maintenance & Troubleshooting
  • Complete System Troubleshooting
  • Chillers - Leak Check and Electrical
  • Air Handlers - Mechanical Systems

Ultrasonics

  • Basic Principles
  • Leak Detection
  • Mechanical & Electrical Inspection

Clutches & Brakes

  • Types, Principles and Functions
  • Troubleshooting

Pneumatics

  • The Power o
  • Compressed Air
  • The Pneumatic Circuit
  • Processing Air
  • Actuators
  • Pneumatic Control Valves
  • Working Safely with Pneumatic Systems
  • Pneumatic System Maintenance
  • Pneumatic System Troubleshooting

Predictive Maintenance

Machinery Oil Analysis

  • Fundamentals and Methods
  • Strategies, Options and Testing
  • Establishing an Effective Program

Thermography

  • Basic Operations
  • Operating Procedures and Implementation
  • Practical Applications

Advanced Vibration Analysis

  • AC Induction Motors Part 1
  • AC Induction Motors Part 2

Vibration Analysis

  • Predictive Maintenance and Machine Vibration
  • Machine Vibration Basic Theory
  • Preparing for Data Collection
  • The Data Processing System
  • Data Collection
  • Data Analysis

Machine Technology

Basic Machine Technology

  • Safety Procedures & Guidelines
  • Hand Tools & Their Uses
  • The Use of Measuring Tools
  • The Vertical Milling Machine
  • The Vernier Caliper & Vernier Protractor
  • The Pedestal Grinder
  • Sharpening Drill Bits by Hand & Machine
  • Drill Presses - Sensitive & Radial Arm
  • Drill Press Operations
  • Vertical Band Saws - Parts, Accessories & Operation

Basic Engine Lathe

  • Accessories
  • Identification of Parts and Care
  • Speed and Feed
  • Grinding a Right – Hand Roughing Tool
  • Grinding a Round – Nose Finishing Tool
  • Three Methods of Facing Work to Length
  • Straight Turning Work of Two Diameters
  • Straight Turning Between Centers
  • Drilling, Boring, and Reaming Work
  • Turning a Radius
  • Turning Tapers
  • Filing and Polishing
  • Knurling

Computer Numerical Control

  • Introduction
  • Preparing for Programming
  • Absolute and Incremental Positioning
  • One and Two Axis Linear Milling
  • Three Axis Linear and Circular Milling
  • Complete Milling Programs
  • Drilling, Boring, and Spot-Facing
  • Subroutines
  • Special Cycles
  • Mirror Image Special Cycles
  • Quick Code
  • Polar Coordinate Programming
  • Scaling & Engraving Programming
  • Rotation
  • Cutter Compensation

Sustainability

Energy Management

  • Energy Smart
  • Best Practices
  • Instrumentation and Controls
  • Theory ofSteam Generation
  • Fuels and the Combustion Process
  • Boilers and Auxiliaries
  • Emissions Control and Ash Handling
  • Steam Distribution
  • Steam Turbines and Condensers
  • Electricity Generation and Distribution
  • Pumping Systems
  • Cooling Towers
  • Raw Water Treatment
  • Compressed Air
  • Refrigeration
  • HVAC and Indoor Air Quality

Instrumentation & Control

Electronic Maintenance

  • Solid-State Devices
  • Integrated Circuits and Op Amps
  • Sensor and Transducer Principles
  • Transmitters
  • Transducers
  • Controllers, Indicators, and Recorders
  • Tuning
  • Sampling Systems & Gas Chromatograph Valves
  • Gas Chromatograph Ovens and Controllers
  • Spectroscopic Analyzers
  • Electrochemical Analyzers
  • Instrument Loop Troubleshooting

Smart Digital Instrumentation

  • Understanding HART Protocol
  • Applications of HART Smart Field Device
  • Configuring, Calibrating & Testing HART Smart Field Devices
  • Foundation Fieldbus

Continuous Process Control

  • Principles of Continuous Control
  • Applications of Heat Exchanger Control
  • Applications of Distillation Control
  • Applications of pH Control

Control Valves & Actuators

  • Basics & Function
  • Types & Design
  • Fundamentals & Selection
  • Sizing & Installation

Basic Process Control

  • Feedback Control
  • Process Control Modes
  • Process Characteristics
  • Process Variables
  • Instrumentation Symbols
  • Instrumentation Loop Diagrams
  • Piping and Instrumentation Diagrams
  • Mechanical Connections
  • Electrical Connections

Calibration Test Equipment

  • Primary Calibration Standards
  • Pneumatic Test Equipment
  • Electronic Test Equipment
  • Instrumentation Errors
  • Instrument Calibration

Process Measurement

  • Temp 1 - Thermometers and Thermocouples
  • Temp 2 - Resistance and Radiation Devices
  • Pressure 1 - Manometers and Gages
  • Pressure 2 - Indicators and Transmitters
  • Level 1 - Measurement and Gages
  • Level 2 - Indicators and Transmitters
  • Flow 1 - Measurement Overview
  • Flow 2 - Flow Sensors

Gaging & Measurement

  • Type and Fundamentals
  • Procedures and Operation

Using RSLogix

  • Configuring Hardware and Software
  • Programming and Editing
  • Testing/Troubleshooting Functions

Fieldbus

  • Fieldbus: Fieldbus Curriculum Overview
  • Fieldbus: The Road To Fieldbus
  • Fieldbus: Fieldbus Wiring
  • Fieldbus: Fieldbus Devices
  • Fieldbus: Introduction to Configuration
  • Fieldbus: Introduction to Control Strategy
  • Fieldbus: Control Strategy
  • Fieldbus: Data Flow & Communications
  • Fieldbus: Fieldbus Calibration
  • Fieldbus: OPC
  • Fieldbus: Introduction To Troubleshooting
  • Fieldbus: Troubleshooting
  • Fieldbus: Fieldbus Maintenance
  • Fieldbus: Maintenance Exercises

General Maintenance

Maintenance Principles

  • Maintenance Principles

Operator Inspection

  • Pneumatic System Inspection
  • Vacuum System Inspection
  • Air Compression System Inspection
  • Fastener & Equipment Structure Inspection
  • Electrical Equipment & Control System Inspection
  • Motor & Drive System Inspection
  • Belt Drive, Chain Drive & Gear Box Inspection
  • Clutch & Brake Inspection
  • Lubrication System Inspection

Maintenance And Reliability Principles

  • People
  • Processes
  • Technologies

Introductory Operator Training

  • Abnormal Operations
  • Properties of Fluids
  • Physical Force
  • Organic Chemistry
  • Normal Operations
  • Start-Up Operations
  • Equipment Care
  • Quantify Physical Characteristics
  • Temperature and Heat
  • General Chemistry
  • Inorganic Chemistry of Water
  • Shutdown Operations
  • Hand Tools

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